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HOREX Regina electric in detail

Horex Regina cabeling

Cable layout.

At first i located the single cables on the frame.
Before cutting the cables, take care that you leave enought spare, to ensure that you have enough cable for connection, or if you have to correct the position of the cable again.
When all cables were in position, i combined them on some positions with a tape.
On all positions where leads brunches off, i fixed them also with tape.
Now i removed the cables from the frame.

Horex Regina cable harness without isolation

Cable harness without isolation.

On the removed cable harness you can see the brunches with the tapes.

Horex Regina cable harness with isolation

Cable harness with isolation.

The next step is to get the protective tubes onto the harness.
After this, i isolated the brunches with a special isolation tape.

Horex Regina harness in rear fender

Harness in rear fender.

Originally there are some metal laces on the inside of the rear fender, to fix the harness.
Without this laces it will be hard to install the harness.

Horex Regina - end of leads

End of leads.

Before i connected the leads, i coated them with tin.

Horex Regina Noris generator

Noris Generator MLZa 6/45/60.

There are two different generators installed on the HOREX Reginas.
Until beginning 1954 there was the model NORIS MLZa 6/45/60 with nominal power of 45 Watt at 1800 rpm. installed.
On April 1954 HOREX changed to the model NORIS MLZa 60/6/1600 with nominal power of 60 Watt at 1600 rpm.
In the factory instruction KDM-W3 Generator "Noris" from 10.4.1954 HOREX advised, that the parts of the two models are not changeable against each other.

Horex Regina partnumbers of Noris generators

HOREX factory instruction 1/54

Partnumbers of Noris generators.

Horex Regina mechanical voltage regualtor

Mechanical voltage regualtor.

I decided to change the mechanical voltage regualtor agianst a electronical one.
By this change i hope to increase the reliability of the elctrical system and to prevent the battery to overcharge.
After a research on the internet i found out, that my voltage regulator isnīt the original one anymore.

Horex Regina schematic diagram Noris generator

Schematic diagram Noris generator.

This is the electrical overview of the Noris generator with the mechanical voltage regulator.

Horex Regina removal mechanical regulator

Removal mechanical regulator.

At first i labeld and removed the leads from the mechanical regulator.

Horex Regina installation electronic regulator

Installation electronic regulator.

Then i reconnect the leads corresponding to the installation manual to the electronic regulator.

Horex Regina electronic regulator

Electronic regulator.

The three leads are connected to the terminals of the electronic regualtor.
The earth is connected via the housing of the regualtor.
On my regulator the fourth terminal is not connected..

Horex Regina regulating resistor

Regulating resistor.

The old mechanic regualtor needs a resistor to regulate the voltage.
This resistor is made by an resistive cable, which is added to the field winding.
One end of the resitive cable is connected to the regulator, the other one to earth (see drawing).

Horex Regina earth connection resitive cable

Earth connection resitive cable.

The earth connection of the resistive cable has to be removed and isolated.

Horex Regina schematic diagram Noris generator with electronic regualtor

Schematic diagram Noris generator with electronic regulator.

The diagram shows the disconnected resistor.

Horex Regina idle tracking switch

Idle tracking switch.

on the position, where the cable leaves the housing, the cable was cropped.

Horex Regina idle tracking switch new cable

Idle tracking switch new cable.

I have shorted the cabel to solder it to the end of a new cable in the housing.

Horex Regina cable isolation

Cable isolation.

After this, the cable was isolated by a heat shrink tube.

Horex Regina Mounted idle tracking switch

Mounted idle tracking switch.

Now the idle tracking switch was mounted into the gearshift housing.

Horex Regina cable routing idle tracking switch

Cable routing idle tracking switch.

On the bottom of the motor the cable leaves the gearshift housing.

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